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How I Label, String and Hang Primed Leaf - deluxestogie

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deluxestogie

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If you already prime your leaf, then you have settled on a method that works. This is my approach to stringing and labeling my small quantities of 16 varieties (typically 4 to 8 plants per variety).

My toolset is a bushel basket ($3 at a fruit market); 17 gauge galvanized wire, cut into 15"+ segments; large craft sticks (tongue depressor size, available at Walmart by the packet or by the box) drilled in three places and cut into thirds; a Sharpie; a steel skewer (from the supermarket); a beat-up old paring knife from the kitchen. I make up the wire segments and the wood tags ahead of time, then everything goes out to the tobacco patch.
Garden_20110723_14_BasketWithTaggingGear_400.jpg

I can generally fit 12 to 16 leaves (a small "hand") per segment of wire, depending on the leaf size. In this set of pictures, I am priming the mud lugs from Florida Sumatra. Some growers (including the Cubans) would discard these. I consider the two bottommost leaves true mud lugs. Mud lugs will cure to a leaf that has little nicotine, little flavor, but may have a nice aroma and burn well. So I use them for filler.

Burley needs to be yellowing on the plant when primed. Most others will simply display a lighter green than the younger leaves, and a bumpier texture. Another sign of leaf maturity is a loss of flexibility. The old books suggested folding the tip of the leaf to see if it breaks. Not my leaf! You can thump the end of the leaf with the back of your finger. If it feels yielding, then it's not ready. If it resonates like a loose drum, it's mature. When it comes to mud lugs, I don't even bother to check them. A week or so after priming or bagging, the mud lugs come off. Some are tattered; some are already yellowing, but most are in fairly good shape. After the mud lugs, I try to avoid allowing any leaf to deteriorate on the stalk.

Garden_20110723_16_TaggedWire_400.jpg

The tag is marked on both sides for a particular variety and leaf position, and is then twisted into a wire and hooked onto a handle of the basket.
Garden_20110723_26_BasketSkewerNotch_400.jpg

This particular basket has a handy gap in the rim that allows me to support a leaf stem over it, while the skewer punctures it and passes into the gap.
Garden_20110723_27_BasketSkeweringLeaf_400.jpg

I find this considerably easier than fiddling with puncturing the stem with the galvanized wire initially.
Garden_20110723_28_BasketWithMudLugs_400.jpg

The leaves are strung face to face/back to back. For huge leaves, I carefully nest the leaves down into the basket. This worked for 36" Hickory Pryor leaves.
Garden_20110723_29_FLSumatra_MudLugsWilting_400.jpg

Next stop is the aluminum clothes line, which gets some morning, then some late afternoon sun. These mud lugs were sprayed with a garden hose prior to hanging, since they really were muddy. If the weather cooperates, then the leaves are completely wilted by the following day. The wire is then taken to the shed and attached (accompanied by its tag) to one of the nylon ropes strung in my shed. I try to avoid taking wet leaf to the shed.

In the past, I've allowed Samsun to fully yellow on the line, and this happily turned out well.

Bob
 

Jitterbugdude

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Dam Bob, That's some thick wire you use! I use 24 gauge and string about 30 leaves on each 5 foot section of wire. I haven't had any wire break yet but I keep thinking I'm going to get some 22 gauge.... one of these days!

Randy B
 

DrBob

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I do things similarily I string on a 5' galvanized electric fence wire about 22 gauge and put about 20 leaves per string. When the keaves are color cured properly I slide them all together and hang em up ready for my curing chamber. I can then hook multiple strings one on top of the next until I get a bundle of about 200 leaves which I then hang in the chamber to cure.

Dr.Bob
 

deluxestogie

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I've found that I seldom have 5' worth of leaf from a specific variety at the time I choose to harvest them. Occasionally, I fill two wires with the same thing, but that's rare. For my rickety joints, the lighter the load, the easier it is to manage. The wire gauge was simply my random initial choice. Since it works, and allows me to kink "bumps" into it to separate each pair of leaves, I've continued to use it.

Before any of my leaf goes into my little kiln, it is de-stemmed, folded into thirds, and pressed into a "book" that fits neatly into a QUART-size Ziplock. Separate "books" are then kilned in their respective Ziplocks (with the opening rolled open), multiple "books" at a time--often in different stages of fermentation. Once done, and back in case, the leaf strips unfold nicely, and pretty much flat. If my kiln were substantially larger, I would likely do it as whole leaf, since that would be faster initially.

That reminds me of a story I once heard of a mother who was asked by her adult daughter why she always cut the legs off a whole chicken, before putting it all into a pot to cook it. "That's the way my mother always did it," she replied. The next time they visited grandma, they asked her why she always cut off the legs. "Well, back then, the biggest pot I owned wouldn't hold a chicken unless I cut off the legs."

So, each step of tobacco handling, for me, is influenced by
  • habit
  • arthritis
  • kiln size
  • the size of freezer Ziplocks that will go into the kiln
  • the presence of a home-built, lever arm cheese press on my kitchen wall
  • the quantity of each variety that I plant.

Bob
 
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deluxestogie

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Very clever, dkh2. It's like surrogate rafters.

I just use old fashioned rafters in the shed. My wilted mud lugs look cruddier too. They've been relegated to the least desirable location in my shed.

Garden_20110724_04_WiltedMudLugsInShed_400.jpg


Bob
 

Chicken

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i use '' locating flags'' that you see in the ditches with the little flag on it,,,

once a job is over the flags are useless,, and i pick them up,, strip off the flag,, { all my metal is of the same leanght--a big plus"}

i sting the leaves on them,,, bend both ends to hold itself on a string,,,

and thats it,,

....
 

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