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A Guide to Maduro Wrapper

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FmGrowit

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A Guide to Maduro Wrapper (from cigar.com)

09/03/2009 by blogger


This article originally appeared in the Cigar.com Newsletter, found here.



Maduro cigars are the industry’s biggest misconception. Although many individuals do not prefer a maduro as their everyday cigar, most enjoy them as an occasional change of pace. Storing away a nice supply of dark, oily maduros is a great move, as they tend to age extremely well. Whether it be for everyday or as a special treat, maduros certainly deserve a spot in your rotation.

So, what makes a cigar a maduro and how many different varieties exist? One reason many aficionados are not daily maduro fans lies in their unfamiliarity with the entire creation process and the cigar’s unique taste. Find a good maduro and you’ll enjoy it everyday!
The word maduro literally translates to “ripe” in Spanish. After tobacco leaves are harvested from the plants, they are taken into the curing barn where over a 45 day period they change from green to brown. From there, the leaves ferment in large “pilones” or piles for up to three years. During fermentation, the leaves change from light to dark brown as the sugars extract and the leaves become less tannic.

How long a leaf needs to ferment depends on the leaf’s thickness and nutrient content, which is determined by many factors including seed type, growing region and the priming on the plant. For a tobacco leaf to naturally ripen into a true maduro, it can take three to five years of fermentation and requires a very hefty, thick leaf. For this reason, many seeds and tobacco types can never become true maduros because they spawn thin, delicate leaves.

The 3+ years of fermentation required to naturally darken each leaf can be so destructive that these varieties ultimately fall apart and almost disintegrate before they achieve the sweetness and dark oily color associated with a true maduro. For example, Cameroon, Sumatra, and Connecticut-seed tobacco produces thin leaves and cannot be fermented into maduro wrappers. So which seeds and tobacco varieties are ideal? I’m glad you asked. The following is a quick guide to some of the most popular varieties.

US Broadleaf: Grown throughout the Northeastern United States, most prominently in Pennsylvania and Connecticut. The Connecticut variety creates a nice subtle and smooth sweetness while the Pennsylvania grown broadleaf tends to have a richer, spicier quality mixed with underlying sweet notes (Examples: Connecticut – Macanudo Maduro, Pennsylvania – Diesel).

Habano: Usually described as Criollo, Habano-seed, and at times Corojo, Cuban-seed wrapper is most often grown in the heartiest varieties throughout Nicaragua and Honduras making Habano wrapper from these regions ideal for a rich, earthy and semi-sweet wrapper (Example: Carlos Toraño Exodus Gold).

San Andres: Cuban-seed tobacco harvested in Mexico’s San Andres region, San Andres wrapper comes in a variety of shades but is noted for its smooth and toasty qualities accompanying a sweetness you find in almost every maduro. This wrapper pairs well with most any filler making it a prime choice for blenders. (Example: Nica Libre and Padron Anniversary).

Jaltepec: The same Cuban-seed tobacco grown in San Andres only harvested in Costa Rica. This wrapper has many of the San Andres qualities but is decidedly sweeter due to the nutrient rich soil in Costa Rica. (Example: 5 Vegas Series ‘A’ and Graycliff 1666).

Arapiraca: Grown in Brazil, this seed sprouts a very strong, thick, and healthy plant in most tropical environments. The wrapper is exceptionally dark and sweet with leathery undertones. (Example: Cigar.com Brazilian Label).

Mata Fina:Grown in Brazil’s Bahia region, Mata Fina is a marbleized looking wrapper with some color inconsistencies but delivers big time on flavor, which is both sweet and spicy. (Example: CAO Brazilia).
 

deluxestogie

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Interesting information in that article.

I'll comment on my own maduro. I prime all my leaves. The last 4 or so leaves of each stalk were left on the plant until they were as mature as they could possibly get. They never seemed to yellow, but developed a dull, deep green. Regardless of variety, they became thick, rumpled, long, narrow and sometimes twisted, offering a generally rank appearance. After hanging in the shed, they color cured much slower than lower leaves, and their color was always darker than color-cured leaves from lower on the plant.

So most of these "tip" leaves went into my kiln as a medium brown. When they came out, after a month of the exact same temp and humidity as lower leaves, the tip leaves ranged from an oily deep brown to nearly black. When in case, they feel like well polished saddle leather. Their nicotine is noticeably higher than in the lower leaves, but they are fully "fermented," and are smooth, richly flavorful and sweet to the tongue. Though thick, they are not as stretchy as lower leaves, and must be handled with care while rolling.

Some varieties of tips have poor burn qualities (my CT Broadleaf never burned well). Little Dutch, PA Red, Comstock Spanish and, surprisingly, Hickory Pryor, all produced tips that kilned to ultra-dark maduro or oscuro, and burn well. (In a few more days, my FL Sumatra tips will come out of the kiln.) These all make a fine maduro wrapper as good as anything I've smoked from any source. My only regret is that I get only 3 or 4 of these leaves per plant. Although I've rolled a number of cigars entirely of tip leaf, I don't recommend doing that, since it is simply too potent to enjoy. After all, these are what the trade calls "ligero."

In my little finca, maduro doesn't need several years of fermentation.

Bob

This is a finished tip from CT Broadleaf. Note the natural oil on the surface.
CTBroadleaf_Tip_Fermented_033_600.jpg
 
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FmGrowit

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Bob,

Thank you for posting your personal experiences with wrapper processing. Someday I hope the forum is filled exclusively with information like yours.

I posted this article to show examples of different varieties. I'm a little suspicious of the names, but I haven't researched them, so take them for what they're worth.

In a different article I read yesterday about wrapper production, it was suggested that only thick, heavy, fully developed leaves could withstand the prolonged fermentation time to produce a Maduro wrapper...your experience certainly reinforces that claim.

What the same article didn't elaborate on is the variety making a contribution to the quality of the leaf. I honestly believe this site is going to change the way the cigar industry presents its products in the future. It will likely take many years, but there is a lot of merit to which variety is used as opposed to where it is grown. The name CT Shade Leaf is a perfect example. The article I read yesterday also indicated the reason why shadeleaf is so expensive. It appears as if a single corporation controls the vast majority of all cigar brands sold in the USA. The same corporation owns the majority of the farms or the products the farms produce in Connecticut. This can be the only reason the cost of shadeleaf is what it is.
 

deluxestogie

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How do you store the leaves after they come out of fermentetion ?
My leaf is already stemmed, folded, lightly pressed and enclosed in a 1 qt. freezer Zip Lock prior to going into the kiln. When it comes out, I leave it in its Zip Lock. I use a steaming tea kettle to bring it into the proper case (usually requiring a daily steaming for 3 to 5 days to penetrate the folded inch-thick "book" of leaf). The bag keeps it in case for at least a month. If it gets too dry, I just steam it again. The leaf needs to be in at least low case when it is unfolded for use as filler, and in medium case for use as a binder or wrapper.

Bob
 

deluxestogie

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My maduro factory.

This is a (slightly blurry) photo of one bed holding nothing but tips and maturing bud heads. In the foreground left, the short plants are Little Dutch, from which all the leaf except the tips had been primed over a month earlier. Tips from plants that have been allowed to produce seed have a lower nicotine content, though they seem to finish just as dark.

Garden_20110827_04_Tips_600.jpg


Bob
 

Chicken

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very intresting,,, the extensive process a '' real'' cigar leaf must go thru,,,
 
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