Hey there,
I've had some problems with curing in the past; generally, I don't have an area which I can control for temperature and humidity, which means that it's like tossing a coin for how stuff turns out. The last two seasons (2014 and 2017, took a break for a year and one year I had abysmally ) that turned out fine, however, I've lost about 70-80% of my crop each time (got to hang my tobacco in various barns, some caught mould, some didn't; in others, the baccy didn't colour cure at all so I had a loss in quality there that only caught up after years of storage).
So, this year I've resolved to do it properly and addressed all my failures of the last years; weather got in the way a bit in the form of drought (southern Germany was baked really), which led to the interesting result of my rustica thinking it was cigar tobacco and growing massively whilst my cigar tobacco thought it was rustica and basically grew to the same size (~1.30m/4.27ft). Be that as it may, so far I've been drying my tobacco in the cellar in which I also store my tobacco, a former bathroom with drywalls in which the leafs age and dry rather nicely, it's just not big enough to hang all the leaves. Right now, the cigar tobacco (Pereg, Havanna, and Corojo) hang in bundles and turn yellow and brown rather quickly; the rustica I stalk-harvested for it never shows any signs of being ready to harvest and is this way slowly losing its color (and STILL GROWING SUCKERS - you're supposed to be dead!). That said, I know I can't leave it this way since it's only a matter of time till it's gone furry like a bear, but I'm hesitant to put it somewhere where I can't control the temperature and humidity like I can down there since in this heat it'll simply get crisp in a day.
Hence, the approach I've thought of was to take semi colour-cured leaves with some yellow in them and ferment them already the way I did last time; I've made them damp, stacked a bunch together, took a wet cloth and rolled them together into a tight bundle; I added more force by tying it with string. The bundle I placed in a mason jar and put it into a box with a heating cable set to 52°C/125.6°F, shuffling the leaves every 2-3 days. Last time I did this, I also added some not-so-well cured leaves that still had yellow in them and whose middle rib was not yet dried out either; I couldn't find a difference to the other leaves. The temperature doesn't allow mould to form and the mason jar is to contain the moisture.
My question therefore is: Will this work with still mostly yellow (no more green) leaves? Will there be any loss in quality of the leaf? I think I'd only do this to the primed cigar leaves that I've got, the stalk-harvested rustica is doing just fine. I don't have the financial means to build a shed or anything else either, so it's a matter of doing it this way, risking badly-cured leaves that'll undergo this process later on anyway to save what can be saved, or perhaps with a later batch once the weather turns more rainy, mould. The barns I could potentially cure my baccy in are either the place I did last time which caught mould, one where it turned out okay which was too small, or a wild card over bales of straw which is in all likelihood pretty damn dry but mould-free. All of them are at least a 15 minute drive away, though.
I'd love to hear your thoughts on this
I've had some problems with curing in the past; generally, I don't have an area which I can control for temperature and humidity, which means that it's like tossing a coin for how stuff turns out. The last two seasons (2014 and 2017, took a break for a year and one year I had abysmally ) that turned out fine, however, I've lost about 70-80% of my crop each time (got to hang my tobacco in various barns, some caught mould, some didn't; in others, the baccy didn't colour cure at all so I had a loss in quality there that only caught up after years of storage).
So, this year I've resolved to do it properly and addressed all my failures of the last years; weather got in the way a bit in the form of drought (southern Germany was baked really), which led to the interesting result of my rustica thinking it was cigar tobacco and growing massively whilst my cigar tobacco thought it was rustica and basically grew to the same size (~1.30m/4.27ft). Be that as it may, so far I've been drying my tobacco in the cellar in which I also store my tobacco, a former bathroom with drywalls in which the leafs age and dry rather nicely, it's just not big enough to hang all the leaves. Right now, the cigar tobacco (Pereg, Havanna, and Corojo) hang in bundles and turn yellow and brown rather quickly; the rustica I stalk-harvested for it never shows any signs of being ready to harvest and is this way slowly losing its color (and STILL GROWING SUCKERS - you're supposed to be dead!). That said, I know I can't leave it this way since it's only a matter of time till it's gone furry like a bear, but I'm hesitant to put it somewhere where I can't control the temperature and humidity like I can down there since in this heat it'll simply get crisp in a day.
Hence, the approach I've thought of was to take semi colour-cured leaves with some yellow in them and ferment them already the way I did last time; I've made them damp, stacked a bunch together, took a wet cloth and rolled them together into a tight bundle; I added more force by tying it with string. The bundle I placed in a mason jar and put it into a box with a heating cable set to 52°C/125.6°F, shuffling the leaves every 2-3 days. Last time I did this, I also added some not-so-well cured leaves that still had yellow in them and whose middle rib was not yet dried out either; I couldn't find a difference to the other leaves. The temperature doesn't allow mould to form and the mason jar is to contain the moisture.
My question therefore is: Will this work with still mostly yellow (no more green) leaves? Will there be any loss in quality of the leaf? I think I'd only do this to the primed cigar leaves that I've got, the stalk-harvested rustica is doing just fine. I don't have the financial means to build a shed or anything else either, so it's a matter of doing it this way, risking badly-cured leaves that'll undergo this process later on anyway to save what can be saved, or perhaps with a later batch once the weather turns more rainy, mould. The barns I could potentially cure my baccy in are either the place I did last time which caught mould, one where it turned out okay which was too small, or a wild card over bales of straw which is in all likelihood pretty damn dry but mould-free. All of them are at least a 15 minute drive away, though.
I'd love to hear your thoughts on this