@Knucklehead @skychaser that 1/4” hardware cloth shredder thing works surprisingly well. I was skeptical, and tried it first with 1/2”screen since I had some lying around. It worked, but the flakes did not work well with my Powermatic 3+ injector. Got myself some 1/4” cloth and tried it again. Very little dust and nice looking flakes. A few minutes ago, I tried running the flake from the 1/4” screen through the Powermatic and it ran well.
I have the Mach1 shredder that cuts in 1.5mm wide strips and no cross cut. When I originall processed my whole leaf I just took out the mid rib and ran some through the shredder. The shreds were way to long and wouldn’t run through the injector. I then went through and took bundles of leaf halves, and cross cut them into 3/4” to 1” wide strips. I ran some of that through the shredder and it was a no go in the injector. So after about 32 hours processing 15 pounds of leaf, I still couldn’t efficiently stuff any cigarettes. The leaf was from LO and is their Virginia Bright Leaf that comes to them in compressed bales which made separating and flattening the leaves quite a chore. Normal, uncompressed leaf, only takes me about 1/2 hour per pound to process.
Anyway, thanks for the 1/4” screen idea. I think it is going to be the way I go from here on out. I was going to try the P5 paper shredder deal like
@pottsS did, but I think I like the processing method of the screen method better. Especially if I can become fully self sufficient at growing my own and just let the dry leaves hang out until they are flaked and then case them. Right now I have a 20 gallon vittles vault with processed un-shredded tobacco and Boveda humidity packs keeping things at the proper case for shredding.