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What about the canister fermentation approach?

WyGuy

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Guys, I think I produced decent tobacco on a shoestring, and I'd love your input or ideas for improvement next season. I'm a rank amateur; this was my first year. I'm an occasional cigar and pipe smoker and a non-habitual cigarette smoker (I'll bum a drag with buddies on the golf course, etc.).

My most successful plants were one specimen each of Black Sea Samsun and Big Gem, plus several rustica varieties. I managed to air-cure the tabacum by hanging them, shaded, on my porch. I probably overdid it, though, as the leaves browned nicely but then went pretty crispy. Unwilling and unable to make a fancypants kiln, I realized that a metal kitchen canister (with clear acrylic lid, much like some cigar humidors) could get very hot if I left it on my car dashboard all day. So, I misted the crispy leaves, waited until they were pliable, and folded and packed them tightly into a canister upside down (clear lid down). After several days of parking in the sun with the windows rolled up (on 85 degree days), the aroma in the canister was . . . amazing. I ran the tobacco through my pasta cutter, gave some to a friend who smokes cigarettes, and he said it was a remarkably smooth smoke.

This raises some questions.
  • Would the flavor have continued to improve had I continued to kiln it for longer?
  • I just tried some in my Savinelli, and it was pretty good. I do wonder, though, about flavoring. In that misting process of crispy leaves, could I mist with whiskey or port rather than water?
  • What would happen if the canister got too hot? I wonder about knocking together a cold frame with an old window, then painting the wood black, the end result being a black, heat-retaining box with hinged pane on top to let the sun in (and thus trap heat). But what if the canister conducts too much heat?
 

Knucklehead

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ChinaVoodoo

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Guys, I think I produced decent tobacco on a shoestring, and I'd love your input or ideas for improvement next season. I'm a rank amateur; this was my first year. I'm an occasional cigar and pipe smoker and a non-habitual cigarette smoker (I'll bum a drag with buddies on the golf course, etc.).

My most successful plants were one specimen each of Black Sea Samsun and Big Gem, plus several rustica varieties. I managed to air-cure the tabacum by hanging them, shaded, on my porch. I probably overdid it, though, as the leaves browned nicely but then went pretty crispy. Unwilling and unable to make a fancypants kiln, I realized that a metal kitchen canister (with clear acrylic lid, much like some cigar humidors) could get very hot if I left it on my car dashboard all day. So, I misted the crispy leaves, waited until they were pliable, and folded and packed them tightly into a canister upside down (clear lid down). After several days of parking in the sun with the windows rolled up (on 85 degree days), the aroma in the canister was . . . amazing. I ran the tobacco through my pasta cutter, gave some to a friend who smokes cigarettes, and he said it was a remarkably smooth smoke.

This raises some questions.
  • Would the flavor have continued to improve had I continued to kiln it for longer?
  • I just tried some in my Savinelli, and it was pretty good. I do wonder, though, about flavoring. In that misting process of crispy leaves, could I mist with whiskey or port rather than water?
  • What would happen if the canister got too hot? I wonder about knocking together a cold frame with an old window, then painting the wood black, the end result being a black, heat-retaining box with hinged pane on top to let the sun in (and thus trap heat). But what if the canister conducts too much heat?
I think you did good. I figure extending the heat treatment could increase the risk of mold, so I might avoid inventing the sun kiln as it might not pay off. It may be good during the day, but at night you may run into problems.

All that really matters is that you like it. You should be proud, and I hope you see the potential of growing more next year.

You didn't over do the curing. Turning crispy and fully brown is 100% success.

You don't really need a kiln. It just speeds things up. If you produce a greater amount next year, you could experiment with speeding things up for small amounts in different ways, while leaving the rest to age naturally. As a pipe smoker, I might recommend the carotte method.

Too hot? Well, some natural aging enzymes stop above certain temperatures, but some of us produce Cavendish at 212° or higher in a pressure cooker, so even though it doesn't naturally age after that, it's still a thing, or matter of taste, which is all that matters.
 
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