I thought I should use an early post after signing up here to give thanks to all of you who have shared recipes. I've been busy trying many of the recipes you've posted, and having a ball.
Since DeluxeStogie encouraged us to use his Latakia blending matrix as a starting point for our own experimentation, I've done exactly that, starting by creating sample batches of each of his blends in the matrix. I liked Smyrna Bright best, and decided to develop that recipe into something I like even better. Having had some success, I'm ready to share this recipe with you.
Novo Prilep
This blend is based on Smyrna Bright, and it represents my attempt to add even more body and complexity to the blend, and maybe a little sweetness as well.
10% Latakia
15% Latakia - toasted
10% Lemon Virginia flue cured
20% Lemon Virginia, toasted
15% Carolina Ribbon, toasted
10% Red Virginia flue cured
5% Dark air cured
10% Prilep
5% Smyrna
I should clarify what I mean by "toasted" since I've found that people sharing recipes around the internet use the terms "toasted" and "stoved" confusingly, and I don't claim to know which is the correct term for what I did. I measured out the portions of Lemon Virginia, Carolina Ribbon and Latakia that I planned to heat, wrapped them up loosely in a sheet of aluminum foil, sealed the edges, and then cooked it at 275 degrees for three hours in a toaster oven. (The whole garage smelled wonderful.) While it was still hot, I carefully opened the foil package, spritzed the contents with a mist of water, and sealed it back up to absorb the moisture, so I wouldn't break it apart by handling it dry. I mixed the rest of the contents in a large bowl, and sprayed it with WLT's casing No 1 and Casing No 2 in roughly equal amounts. (if you buy
WLT's Sampler pack it comes with three different casings that are meant to be added to flue-cured, fire cured and air cured tobaccos.) After the toasted tobaccos had time to absorb some moisture, I added them to the bowl, and then sprayed the whole batch lightly a couple more times with plain water to bring it up to high case, to aid in the pressing.
Next, I laid out about half of the whole leaf, spread the crumbled latakia and carolina ribbon evenly, and built a couple thin layers. I arranged the leaves with my press in mind, so the resulting roll (something like a giant cigar) would fit in the 1.25 inch PVC pipe I was using as a press. After rolling up the lot, I carefully stuffed it into the PVC pipe, trying to preserve the shape as I stuffed it in. Then I added a bottom and a top cap to the PVC pipe, made from oak disks. I pressed it using a shop press, until I had a tobacco tube about eight inches long, then transferred the press into a C-clamp, and left it clamped for two days, tightening the clamp several times each day. Since then I've learned that the shop press is not necessary: you can easily just use the c-clamp or a pipe clamp to do the work of pressing from start to finish and the result is basically the same.
Here's a photo of the press I used to achieve a rollcake that would cut up into coins. It is made from a scrap of PVC and oak cut from a broken shovel handle.
And these are the resulting 100 gram rollcakes. Both cakes are the same recipe, but different tobacco leaves wound up on the outside.
The result is a nice-tasting English/Balkan blend with some spice and complexity provided by the Prilep and Smyrna, and a bit of sweetness that comes from the toasted Virginias.