Greetings,
This is my first post on this forum. I'm sort of new to making my own cigarettes at around 10,000 made thus far but I wanted to share some experiments that I have done this week in an attempt to make a cost effective casing to "smooth" tobacco.
I've been experimenting with making my own casing using citric acid for flue cured types. My first attempt at using a 2% concentration of citric acid and distilled water sprayed on shredded virginia did not significantly change the "raw" aspect of the flavor. Since i don't have a meter that would give me actual ph readings, I tasted a prepared commercial based casing and then mine. I determined my 2% concentration was substantially weaker than the commercial casing. I mixed a 4% concentration and repeated the experiment and the results were a much improved tasting cigarette. To help you understand how much of the 4% solution, I used on a lb of shredded tobacco, after resting for 12 hours in a sealed container, the moisture content of the tobacco was 26%.
My next experiment will be to mix a 50/50 combination of citric and malic acid to approximately the same 4% total concentration. I will also give you the exact weight and moisture content of my tobacco pre-casing and the total weight post casing to help with understanding how much of the solution is used in total for my trial.